Die Casting
Aluminum and zinc die-cast parts for structural and aesthetic applications.
- Aluminum + Zinc
- Aesthetic-Grade
- Post-Machined
Aluminum and zinc die-cast parts for structural and aesthetic applications. Tooling sourcing, gating design, post-machining, and finishing — all managed under one program team.
- Materials
- A380 aluminum · Zamak 3/5 zinc
- Tolerances
- ±0.1–0.3 mm cast · ±0.025 mm post-machined
- Lead time
- Tooling 6–10 wks · First parts 2–3 wks
- Volume
- 500 → 100k+ parts
- Aluminum die casting
- Zinc die casting
- Gating + flow design
- Post-machining
- Anodizing + finishing options
- Tool sourcing + qualification
- Tool sourcing
- Gating + flow design
- Post-machining
- Anodize / chrome / paint
- Volume scale-up
- Quality plans
Show-quality castings start at the gate. Flow analysis, porosity control, and finishing are decided together — never handed off.
Die Casting in 3 phases
A structured engineering workflow — same team across every phase, no handoffs.
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1
Gating + flow design
Mold filling and porosity analyzed before tool design is locked.
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2
Tool sourcing
Qualified domestic and offshore tool sources, selected to fit volume and timeline.
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3
Finishing pipeline
Post-machining, anodizing, chroming, or paint — managed under one supply chain.
Sequential Aurora Taillight
Featured on a restored 1965 Mustang. Die-cast bucket, custom bezel, custom PCB driving sequential lamp logic, ready for installation.
Deliverables, not deliverables-speak
Concrete artifacts in your hands — files, parts, reports, and packages ready to use.
- Aluminum die-cast parts
- Zinc die-cast parts
- Tool design + sourcing
- Gating + flow analysis
- Post-machined features
- Surface finishing
- First-article reports
- Tooling qualification
Why companies trust M² Engineering
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Aesthetic-grade castings
Show-quality bezels, buckets, and trim. Surface defects engineered out before the first shot.
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Post-machining included
Tight bores and sealing surfaces machined post-cast under one program.
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Finishing flexibility
Anodize, chrome, paint, or raw — qualified finishers paired to each program.
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Direct access
Communicate directly with experienced engineers throughout the project.
- 3Decades of combined experience
- $120MManufacturing company built
- 25+Years engineering leadership
- 100%Direct founder access
Where this capability ships
- Automotive
- Consumer Products
- Electronics
- Industrial Equipment
- Specialty Manufacturing
Talk directly with the engineers who will work on your project
Send drawings, a sketch, or a product concept. Buzz or Jack will respond personally with practical engineering guidance — typically the same business day.