3D Printing

High-performance polymer printing for functional parts, not just demos.

  • PEEK + PEKK Capable
  • Carbon-Filled
  • Functional Parts

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3D Printing

High-performance polymer printing for functional parts, not just demos. Carbon-filled and engineering-grade thermoplastics — selected for the application, not the marketing photo.

Materials
PS-CF, PPA-CF, Ultem 9085, PEKK, PEEK
Tolerances
±0.005–0.010 in (varies by material)
Lead time
2–7 business days typical
Volume
1 → 200 parts
Request a Quote See the case study
Capabilities
  • PS-CF (carbon-filled)
  • PPA-CF (carbon-filled nylon)
  • Ultem (PEI)
  • PEKK
  • PEEK
  • In-house iteration — no external queue
Manufacturing focus
  • Material match
  • Build orientation
  • Annealing + post-process
  • Vapor smoothing
  • In-house iteration
  • Functional testing

Print the right polymer, not the printable one. Material selection drives the geometry, the post-process, and the part's service life.

Engineering process

3D Printing in 3 phases

A structured engineering workflow — same team across every phase, no handoffs.

  1. 1

    Material match

    Application requirements paired to the right polymer — stiffness, temperature, chemical resistance, FAR 25.853.

  2. 2

    Print + post-process

    Built in-house · annealed, machined, or vapor-smoothed depending on the spec.

  3. 3

    Iterate fast

    In-house equipment means we shake out geometry and fit before tooling commits.

Featured case study

Lucid Wedge

A full mechanical design taken from hand sketch through load analysis, surface modeling, and production-ready tooling.

Lucid Wedge
Challenge
Translate a hand sketch into a production-ready geometry that survives real loads, tolerances, and tooling realities — without handoffs between design and manufacturing.
Engineering solution
Full in-house mechanical design: hand-sketch capture, solid + surface modeling, finite element analysis, released drawing package, then production tooling. M² owned the chain from concept through tooling, so DfM was baked into every iteration.
Manufacturing outcome
Drawing-to-part with no handoffs. Production tooling delivered ready to run — the signature program showing how M² engineers complete programs end-to-end.
View full case study
What you'll receive

Deliverables, not deliverables-speak

Concrete artifacts in your hands — files, parts, reports, and packages ready to use.

  • Functional polymer parts
  • Material recommendation
  • Build orientation analysis
  • Annealing + post-machining
  • Functional test data
  • Short-run end-use parts
  • Pre-tooling iteration cycles
  • Material specification packages
Why M² engineering

Why companies trust M² Engineering

  • Real engineering polymers

    Beyond ABS / PLA — PEEK, PEKK, Ultem run for end-use parts.

  • Carbon-filled stiffness

    PS-CF and PPA-CF for structural prototypes that survive real loads.

  • Pre-tooling iteration

    Print → fit → revise → print, until the part is ready for steel.

  • Direct access

    Communicate directly with experienced engineers throughout the project.

  • 3Decades of combined experience
  • $120MManufacturing company built
  • 25+Years engineering leadership
  • 100%Direct founder access
Industries served

Where this capability ships

  • Automotive
  • Consumer Products
  • Electronics
  • Industrial Equipment
  • Specialty Manufacturing
Start the conversation

Talk directly with the engineers who will work on your project

Send drawings, a sketch, or a product concept. Buzz or Jack will respond personally with practical engineering guidance — typically the same business day.

Request a Quote Email Buzz directly